GREENRAK® 2.0

High-Density Multi-Level Mobile Vertical Farming Mastery

GREENRAK® 2.0 is poised to revolutionize high-density vertical horticulture, offering growers exceptional versatility and high-performance solutions for optimizing space and productivity. The newly designed mechanical column assembly, now factory-sealed to prevent unexpected water exposure, significantly expedites the installation process. A resilient polymer outer shell ensures hassle-free upkeep and sustained durability. Our 2.0 version has been meticulously crafted to optimize vertical farming, bringing substantial improvements in efficiency and functionality.

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Tissue Culture Room

  • Mother Room
  • Vegetation Room
  • Flowering Room
  • Drying Room

Dimensions & Load Capacity

GREENRAK® 2.0 MECHANICAL-ASSIST MOBILE CARRIAGE

  • Load Max 2,400 lbs/section Max 18,000 lbs/mobile
  • Depth 36”, 42”, 48”
  • Length 4’, 8’ Max 50’

Key Features

Here’s why quality is not expensive but priceless:

    • Aluminum Rails
    • Glass-Filled Nylon Durable Wheels
    • Stainless Steel Ball Bearings
    • Stainless Steel Wheel Shafts
    • Sleek Wheel Channels
    • No Side Members
    • Painted and Sealed Drive Tubes
    • Durable Phenolic Knobs
    • Sealed Column
    • Stainless Steel Hardware
    • GROWRAK™ 2.0 Rack System

Key Benefits

    • The aluminum rail is easy to install, to clean and will not rust.
    • The wheels are made of glass-filled nylon which offers excellent weight capacity, is rust free and significantly lighter than steel. They are resistant to most chemicals, solvents, gases, acids and steam cleaning, do not absorb water and are made from recyclable and environmentally friendly material.
    • All bearings are made of stainless steel for superior longevity.
    • All wheel shafts are made of stainless steel for exceptional corrosion resistance.
    • Wheel channel are designed to optimize water flow downwards and therefore prevent standing water and rust formation.
    • No cumbersome side member in the way when you are working in the system for increased reach.
    • Drive tubes are sealed at each end to prevent bacteria proliferation by blocking water from entering.
    • Handles are fitted with black phenolic ball knobs for easy cleaning.
    • The column is sealed at the factory to block any unexpected water splash and thus prevent rust. Furthermore, the smooth outer shell is made of durable rust-free polymer for easy cleaning and durability.
    • All hardware is made of stainless steel for exceptional corrosion resistance.
    • Montel's GROWRAK™ 2.0 rust-resistant racking is specifically suited for the required capacity and application.

Product Compatibility

    • Beams
    • Universal supports (flush or sloped)
    • Wire mesh decking
    • Drip-to-drain ABS thermoplastic irrigation trays
    • DRYRAK plant hangers
    • LoopAir® 2.0 built-in rack dual ventilation system (patent pending)
    • Brackets plus mounting hardware for LED light fixtures and Montel’s built-in rack LoopAir® 2.0 dual ventilation system
    • The vertical cannabis grow racks can also accommodate utilities, and a large selection of popular growing trays and LED lights.

GREENRAK® 2.0 MOBILE CARRIAGE OPTIONS

Greenrak® 2.0 optional railless track

Features
Benefits
  • Our railless mobile carriages requires one guided track along the far end of the mobile carriage.
    (Note: Floor must be in good condition and level within tolerances provided by Montel's technical department)
  • Without in-aisle tracks, you provide greater accessibility for lifts, carts, rolling harvest platforms, ladders, and wheelchairs to move swiftly and safely
  • No obstructions means easier, more efficient cleaning

Greenrak® 2.0 optional seismic track

Features
Benefits
  • Surface-mounted seismic track
  • Low-profile surface-mounted track to comply with seismic codes
  • Embedded seismic track
  • Flush with concrete floor (existing floor can be cut to create a trench for track assembly). Embedded aluminum track is coated to act as a barrier against oxidation caused by aluminum and fresh concrete
  • One-piece aluminum seismic track (easy to clean, rust-free)
  • One-piece aluminum seismic track
  • Seismic compliant
  • Rust-free
  • Easy to clean, because it does not collect debris or dirt. No need to insert a steel or stainless steel track.
  • Seismic track with a built-in anti-tip channel
  • Structurally sound one-piece seismic track with a sleek low profile
  • Low-profile seismic track
  • Prevents stepping hazards, allowing wheelchairs, carts, rolling harvest platforms, and forklifts to move around easily
  • Stainless steel alignment spring pin
  • Provides continuity between rails, eliminating lateral and vertical movement
  • Mechanically galvanized screw anchors
  • Corrosion-resistant coating
  • Optional stainless steel screw anchors
  • Rust-proof screw anchors

Finding the right equipment partner the major key to building out your vertical farm facility

TOP 5 FEATURES & BENEFITS

Why a trolley mobile system is better than a carriage mobile system for your mobile vertical farm.

GROW MORE WITH LESS SPACE®

  • Montel’s GREENRAK® 2.0 mobile vertical grow rack systems cut back space-wasting aisles.
  • With one aisle and the same square footage, you double your growing capacity without having to move, acquire new land, expand, or build a new facility.
  • Maximize use of your available space to increase yields, free up room for your grow operation, or get rid of space you don't need to pay for.
  • The key to increasing your yield and profits is optimizing your grow space along both the horizontal and vertical axes, thus maximizing your cubic footage.
  • By using a mobile vertical grow rack system instead of static racking, you avoid lighting empty aisles without crops, thereby optimizing energy consumption. With its engineered gear ratios and high-quality components, GREENRAK® 2.0 is the most durable and smoothest running mobile grow rack system on the market.
  • With its engineered gear ratios and high-quality components, GREENRAK® 2.0 is the most durable and smoothest-running mobile grow rack system on the market.

APPLICATION

Montel’s GREENRAK® 2.0 mechanical-assist mobile system is designed for high-density vertical multi-level indoor farming of leafy greens, micro greens, cannabis or any other controlled environment agriculture.

TECHNICAL SPECIFICATIONS

  • Rails: Made of aluminum bars up to 144” long and secured to the floor with stainless steel concrete screws. Levelness of floor to be 1/2” maximum variation within 10’.
  • Wheels: Made of a proprietary glass-filled nylon that is resistant to water and most chemical solvents. They have good abrasion and compression resistance and they won’t flat spot. They have an operating temperature of -45° to +350° Fahrenheit.
  • Bearings: All wheel bearings are stainless steel ball bearings.
  • Wheel Shafts: All shafts are made of stainless steel.
  • Wheel Channels: Made of steel and are powder coated. Formed to be easy to clean. Capacity of 2,400lbs per section.
  • No Side Members: Wheel channels are linked at their center to create a free space for the workers shoes on both sides of the mobile.
  • Drive Tube: Tubular drive shafts are made of 1.315'' (33.4mm) outside diameter by 1.045'' (26.5mm) inside diameter powder coated steel tubing. Each end is sealed.
  • Handle Knobs: Are made of durable phenolic with a smooth finish.
  • Sealed Column: Column is made of an outer polymer shell sealing inside components from dirt and water splashes.
  • Hardware: All hardware is made of stainless steel.
  • GROWRAKTM 2.0: Grow rack system is made of powder coated galvanized steel. Refer to TDS M01.165.011 for details.

GREENRAK® 2.0: THE BEST MECHANICAL-ASSIST MOBILE GROW RACK SYSTEM

Once you give GREENRAK® 2.0 a spin, you will never want to use conventional static rolling benches again

  • No wasted space between aisles means more square footage for growing horizontally.
  • Freedom to create aisles of 36” (91.44 cm) to 90” (2.29 m). Rolling benches average only about 24” (60.96 cm).
  • Optimized workflow, with better accessibility and more room to trim plants (ADA compliant).
  • Flexibility to move multiple mobile carriage units all at once versus the restriction of moving one stationary rolling bench fixed to the ground, which can usually roll only 8.5” (21.59 cm) from the center.
  • No need to bend over to move one or multiple mobile units SafeCrank handles are within arm’s reach and at hips level.
  • Each grow rack section is adjustable in height at 2” (51 mm) increments and can be sloped for better drainage with inclined tray supports.
  • SafeCrank aisle safety push-button and larger aisles are safer than, some conventional rolling benches with narrower aisles and no built-in safety measures.

Case Study

Harbor Farmz

Kalamazoo, Michigan

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Case Study

Verdélite

Canada

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